• digital print hpl
  • print plastic sheet

Digital print HPL(custom plastic laminate sheet)

Featuring high durability,fire-retardant,anti-scratch,HPL(high pressure laminate) is commonly used in various decorative spaces, ranging from tabletop , toilet cubile to wall panel and signages. With digital print system, we customized HPL surfce with patterns designed by you.HPL is normally laminated to substrate such asMDF,particleboard.

Thickness (mm)
0.7-2.5(1.0 as normal)

Size (mm)
1220*1830/ 1220*2440/1220*3050/1220*2660 (with 1220*2440 as normal),up tp 5’*12′

Material
Overlay paper/digital print decor paper impregnated with melamine/Kraft paper impregnated with resin

Surface finishing
Over 30 surface finishing are available to choose,such as Ash-wood /Embossed Leather /Gloss /High Luster/Polished Velvet /Super Matte/Wood Essence/Crystal/Embossed Leather . High gloss and matte are two most commonly used. Check more 

Post-forming decorative HPL sheet

When heated to 165°C- 177°C ,HPL could be postformed to curve shape under pressure of 750psi. The post forming laminate is applied where a rolled edge desired,such as countertop or tabletop.The rolled edge eliminates seams ,which makes it hard to accumulate dust/stain and prevents substrate from being corroded.Post-form laminates normally ranges from 0.7-1.0mm in thickness and it’s not recommended on gypsum wallboard,concrete walls.

In terms of minimum forming radii,a minimum of 6.4mm inside radius and 9.5mm outside radius surface could be achieved.

Why choose us ? 

Printed HPL has a wide application from wall panel to cabinet.post-form laminate allows itself applicable curved surface.

HPL surface features high resistance to acids,solvents and stains.Easy to clean with damo cloth or detergent.

All materials are certified for environmental sustainable.Laminating on substrate to decrease formaldehede emssion and 0-VOC adhesives

Water-based ink allows great absorption of pigment to achieve best visual effect.Colors would sustain for a long period.

Special UV resistant layer over laminate to prevent color fading effectively

Blended with aluminum oxid, overlayer of HPL reduces surface abrasion and passes cycle testing upto over 9000 cycles

our HPL is certified by ASTM Furnace testing, with high anti-smoke index and fire,preventing cigarette burning

printed HPL shares the same anti- impact performance as well,weight loading up to 300 pounds.Post-formed tops are available with seamless edge desired both in vertical and horizontal application

1. Digital print decorative paper
send us design patterns for printing on decor paper. Know more printed decor paper.

2. Other paper preparation
HPL consists of overlay paper, kraft paper and backer sheet besides decor paper.Over layer maintain anti-abrasion because of its high aluminum oxide,resistant to UV and anti-scratch.The transparency color gurantees the resolution of decor paper.Back sheeter balance the board to keep flat, and prevent board from wrapping,colors would be normally in black or brown.

3. Lamination begins!
Stacking all paper (from top to bottom are overlay paper/ printed decor paper/kraft paper)  in laminator at pressures approximately 1200 lbs. per square inch at temperatures not exceeding 300°F (148°C).  More than 30 standard surface finishing ,such as matte, satin ,gloss, embossed are available for choosing. Consult:daniel@rcodecoration.com

4. Finishing
panels are cut and finished with carbide-tipped in CNC machine to any size and shape required,such as internal cut-outs or embossing layers, in cases such as signage or exhibition purpose.Laminate edges should be trimmed smooth to minimize chipping risk.Corners should be finished smooth or as client request.backside is sanded in most cases to facilitate bonding on substrate.

digital print decor paper printer        kraftCNC millingmachine

1)Could HPL be cut or profiled to any shape required ?
Yes,we could do almost required, including circle,triangle ,cut-outs within the panel,as well as personalized edge profile,such as slide vertical surface and round corner.

2) What are adhesives recommended for bonding ?
Recommended adhesives include solvent or water-based contact cement, white glue (PVA), epoxy, and hot melt glue.

3) How to finish with edges of HPL?
When used outdoors or in humid conditions, edges must be sealed with a waterproof material. Do not use interior grades in humid conditions or in direct sunlight.

4) Could DHPL be printed on both sides?
Yes, both sides could be printed with you designs,which makes perfectly for signage application or some wall panels needs to be redecorated frequently

5)What’s the specification tolerance of HPL?
Leave 1/8” space around CHPL panels thicker than .048” to allow for expansion and contraction.

6) How to store HPL before bonding on substrate?
Panels must be stored horizontally and all components should be conditioned at 70° F to 75° F and 45% to 50% relative humidity for 48 hours prior to assembly.

7)What is LPL(LPL) and its difference from HPL ?
Low pressure laminate may also be called thermally Fused Melamine or melamine board,which needs lower pressure in processing and also much thinner(0.007″) than HPL.

6)What is lifespan of a HPL ?
With standard maintenance , HPL could be long-lasting to 50 years.

7)What are common thickness options for laminate board?
0.7mm-1mm
it could be wrapped to as small as 12″ mounted on curved surface and mounted on curved surface.Back sanded for adhesion and backer sheet needed for balance.Edge sealed recommended for water preventation.

1mm-1.6mm
common choice for most lamination.back sanded for adhesion and backer sheet reqired for balance.Edge banded sealed for water preventation,and requires polishing as well.

1.6mm-2.2mm
could be used for signages and usually framed with epoxy material.Edge banded sealed for water preventation,and requires polishing as well.

8)How to order samples?
·1 Free sample could be requested with size no smaller than 20″*20″.
·File should be provided in format .eps/.pdf/.tif/.psd , with minimum resolution 200dpi in CMYK mode.
·Files would be adjust by our designers and sample lead time would range from 5-14 days.
·Sample delivered to client by express and confirmed for appearance,mechanical and other elements.
·Detailed questions,please contact daniel@rcodecoration.com

custom pattern collection.pdf

printed Hpl Catalog.pdf

technical data sheet.pdf

clean and maintenance instruction.pdf

Get interested ?